BD Box Design
All Products

Custom Inserts

Foam or board inserts for secure, flush presentation.

Hexagonal box with compartment inserts

The insert is the box's invisible hero. It holds the product steady in transit, and when the lid lifts it sets an ordered, deliberate scene. With foam or board inserts, every piece sits exactly where it should.

We design the insert around your products' geometry and treat it as one experience with the box: layouts that guide the opening order in multi-piece sets, extra protective layers for fragile items.

Key Features

  • Foam or board insert options
  • Exact fit to product geometry
  • Compartment layouts for multi-piece sets
  • Wrapped finishes that match the box
  • Extra protection for fragile products

Common Uses

  • Multi-piece gift and product sets
  • Glass, bottles and fragile items
  • Jewelry and watches
  • Electronics and accessories
  • PR kits and presentation boxes

What to confirm for custom inserts

A complete brief lets us confirm feasibility, sampling, and a realistic production schedule without guessing.

Exact component dimensions

Measure each finished component at its widest points and include tolerances, weight, fragility, and preferred orientation. Photographs or a numbered layout can clarify irregular shapes.

Material and performance brief

Explain whether the priority is presentation, cushioning, separation, recyclability, or efficient assembly. Add any preferred insert material, color, or surface treatment for feasibility review.

Removal and assembly

Specify finger access, pull points, cables, documents, and the order in which items are removed. Also state whether the insert arrives assembled or will be packed elsewhere.

Frequently Asked Questions

How are box inserts measured?

We cut to your products' exact geometry: share your dimensions or a sample, and we design the layout and confirm fit on a prototype.

Foam or board separator: which should I choose?

Foam protects fragile and heavy items best; board separators are elegant and economical for light, multi-piece sets. We pick the right combination for your product together.

Validate the fit before requesting a quote

Use the gallery to review finished work, read about our workshop and process, or compare the full packaging range. Then share dimensions, quantity, finishes, and timing through the quote form.

Request a Quote

Tell us about your project. We typically respond within 24 hours.

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